Protect the external bodywork and the internal trim adjacent to the front
windshield.
Place suitable covers over the remaining paint and body work.
Assemble a windshield adhesive cutting tool.
Carefully cut the windshield adhesive and remove the glazing. Note the installed
position of any height or alignment setting blocks.
Warning: To avoid personal injury, eye protection
must be worn when performing this operation.
Warning: Only use cleaning agents and solvents
in a well-ventilated area.
Caution: Take care not to damage
component(s).
Position the glazing on a suitable stand.
Remove the adhesive from the body and the original glazing, if
re-installing.
Installation
Clean and polish the windshield.
Apply primer as directed by the adhesive manufacturer.
Note: Check the primer and adhesive packaging for the appropriate working times
for each product. Prepare the necessary tools and the work environment so that
the glass can be installed within the specified working times.
Assemble the adhesive applicator.
Attach suction handles (x2) to the exterior glazing surface.
Apply adhesive to the windshield opening. If height blocks or spacers were found
during removal, install them to their previous positions.
With assistance, position and align glazing to the body opening. Evenly and
progressively press the windshield glazing onto the spacers.
Apply suitable tape to secure the glazing while the adhesive cures.
Warning: Do not drive the vehicle until the
adhesive has cured. Refer to the adhesive packaging for the safe drive-away
time.
Remove the suction cups.
Examine the integrity of the adhesive joint and add more if required.
Clean off any excess adhesive that was extruded from the joint.