Remove bolts (x7) securing HVAC to bulkhead (torque 6 Nm).
Disconnect HVAC drain tube.
Remove plastic rivets (x3) securing front LH shock tower cover to body. Release cover and remove.
Working from above, disconnect harness connector from DC-DC module.
Note: Components have been removed
in this graphic to aid clarity.
Attach a tether to the PTC heater harness.
With assistance carefully release PTC harness from bulkhead and withdraw into footwell.
Disconnect tether from harness connector. Note: Do not withdraw tether from bulkhead.
Carefully remove HVAC and place on padded surface to prevent damage.
Caution: Plug pipe connections to
prevent ingress of moisture or dirt.
Installation
Installation procedure is the reverse of removal.
Caution: Lubricate new O-rings with clean
refrigerant oil.
With assistance carefully pull DC-DC harness through bulkhead. Follow route left by tether, check surrounding components are not compromised. Cable tie and clip harness and hoses to avoid rubbing.